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TSR-850 In-Mould Cutting Thermoforming Machine The ideal partner for a sustainable solution

TSR-850 In-Mould Cutting Thermoforming Machine
Name
:
TSR-850 In-Mould Cutting Thermoforming Machine
Max. Mould Dimensions
:
850 x 650 mm
Max. Forming Depth
:
140 mm
Cycle Speed Max. (Dry Cycle)
:
75 cycles/min
Max. Sheet Width
:
890 mm
Max. Sheet Thickness (PET, CPET, PP, PVC, PS, OPS, PLA)
:
1.5 mm
Air Pressure
:
6 bar
Vacuum Pump
:
100 m³/h
Power Consumption
:
25 – 50 kW
Total Installed Power
:
130 – 170 kW
Control Unit
:
B&R Industrial PC
Screen
:
B&R Colourful, 18.5” Touch Screen
Central Lubrication
:
BEKA-MAX - PC Controlled
Software
:
INPAK
Maximum Mould Dimensions
850 mm x 650 mm
Minimum Mould Dimensions
360 mm x 400 mm
TSR-850 In-Mould Cutting Thermoforming Machine
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Unwinder
Chains and Rails
Heaters
Forming Station
Hole Punching Station
Cutting Station
Stacker Unit
Scrap Winder
Electrical Unit
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Termoform Bobin Açma

Unwinder

  • Roll lifting system – Hydraulic (Optional)
  • Able to work with double roll
  • Analog controlled, non-stop roll opener
  • Max. roll diameter: 1200 mm
  • Pre-heating system with hot air circulation, 15 m storage (Optional)
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Chains and Rails

  • Servo-driven chain pulling system with high precision
  • Sheet edge heaters (Quartz) before both rails
  • JWIS chains on water-cooled 6082 aluminium profile chain rails
  • Motorised rail distance adjustment from 4 points with rotary encoder for measurement
  • 5th rail adjustment motor before the cutting station – for TSR-850/4 only (Optional)
  • Automatic sheet stretching system adjustable on the screen (especially for PP sheet)
  • Automatic chain lubrication – PC controlled (BEKA-MAX)
  • Photocell for pre-printed sheet (Optional)
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Heaters - Isıtıcılar

Heaters

  • Elstein ceramic top and bottom heaters in AISI-304 stainless steel trays, individually adjustable line by line
  • Standard: 12 heating lines – 2 x 64 = 128 kW
  • Black ceramic heaters – 12 lines (Optional)
  • Infrared temperature measurement on sheet surface
  • Sensor control against sheet sagging
  • Heater tray dimensions: L 2010 mm x W 915 mm
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Forming Station (In-Mould Cutting)

  • Forming and cutting in the same station (in-mould cutting)
  • 4 column – servo motor driven, clamping force: 800 kN
  • Max. mould size: 850 x 650 mm
  • Max. forming depth: 140 mm
  • Individual motion, max. stroke (lower/upper): 150 mm / 150 mm
  • Pneumatic plug assist system with precise, fine stroke adjustment on top and bottom
  • Servo-driven plug assist on top former (Optional)
  • Servo-driven plug assist on bottom former (Optional)
  • Forming by air pressure and/or vacuum
  • Fully automatic mould height adjustment on top former
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Flow control sensor for cooling water
  • System for taking up the play of the adjustment bolts
  • Mould centring system with pistons
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Hole Punching Station

  • Optional station – for TSR-850/4 only
  • Servo motor driven, clamping force: 500 kN
  • Individual motion, max. stroke (lower/upper): 150 mm / 150 mm
  • Motorised precision vertical adjustment on top body
  • Motorised position adjustment of station with rotary encoder
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Vacuum device for hole punching scraps (Optional)
  • System for taking up the play of the adjustment bolts
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Cutting Station

  • Separate cutting station is optional (for TSR-850/3 and TSR-850/4 frames)
  • Servo motor driven, clamping force: 600 kN
  • Individual motion, max. stroke (lower/upper): 150 mm / 150 mm
  • Motorised precision cutting adjustment on top body by 0.03 mm/pulse
  • Cutting knife heating (max. 150 °C) and cooling plate
  • Motorised X-Y tool adjustment system with rotary encoder
  • Motorised position adjustment of station with rotary encoder
  • Quick tool fixture system with electrical switches
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • System for taking up the play of the adjustment bolts (very important for long knife life)
Sweeper
Servodriven A-B Stacker & Sweeper
Robot Stacker
Lid Robot Stacker
Down Stacker
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Stacker Unit

Sweeper Sweeping the stacked and counted products from the stacker upper frame walls towards the conveyor. Supplied with pneumatic A-B stacking system.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Servodriven A-B Stacker & Sweeper

Servodriven A-B Stacker & Sweeper Alternative of the robot stacker for A-B or A-B-C stacking. It enables A-B stacking inside the upstacker frame walls. “A” product line goes under “B” line with a servo motor driven mechanism. Another servomotor drives the counted stacked products on to the conveyor. A-B or A-B-C stacking is possible with actual forming speeds.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Robot Stacker

Robot Stacker Robot stacker is the most flexible option which provides several working modes. This is a good option for A-B stacking, also good for short or small products which are difficult to hold in conventional stacker upper frame walls. Classic working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)

Robot working modes:

  • Pick and place
  • 180° A-B stacking
  • 90° A-B stacking
  • 2-step A-B stacking
  • A-B-C stacking
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Lid Robot Stacker

Lid Robot Stacker (with Servodriven Upper and Lower Frame) Lid robot stacker is useful when most of the products dedicated to the machine have round cutting geometries. The system enables higher stacks. It is also possible to reduce sheet scrap ratios with “W” cavity placements. Working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)
  • Round shaped product stacking with lid robot system
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Down Stacker

Down Stacker Down stacker is an additional feature to standard upward stacking. It is useful while stacking large and thin products such as fruit liner trays, which are not easy to hold in upstacker frame walls.

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Scrap Winder

  • Asynchronous winder motor with electronic torque control
  • Pneumatic discharging system of scrap
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Electrical Unit

  • Electrical cabinet and installation according to CE norms
  • High quality electrical and electronic components (B&R, SEW, SIEMENS, MOELLER, OMRON, SCHNEIDER)
  • Air-conditioner for cabinet
TSR-850 In-Mould Cutting Thermoforming Machine

Longer Lifetimes

TSR-850 In-Mould Cutting Thermoforming Machine

Highest Cycle Speeds

TSR-850 In-Mould Cutting Thermoforming Machine

Less Energy Consumption

TSR-850 In-Mould Cutting Thermoforming Machine

Ease of Use

TSR-850 In-Mould Cutting Thermoforming Machine

Increased Availability

Máquina termoformadora TSR-800 con corte en molde
Máquina termoformadora TSR-800 con corte en molde
Máquina termoformadora TSR-800 con corte en molde

TSR-850 In-Mould Cutting Thermoforming Machine

The TSR-850 In-Mould Cutting Thermoforming Machine is a servo-driven thermoforming machine with an 850 x 650 mm mould area, in which products are formed and cut in the same station. The large mould area allows more cavities and higher output.

Key Technical Features

  • Max. mould dimensions: 850 x 650 mm
  • Max. forming depth: 140 mm
  • Max. speed: 75 cycles/min (dry cycle)
  • Forming and in-mould cutting station: 4 column, servo motor driven, 800 kN clamping force
  • Heaters: 12 lines, 128 kW ceramic heaters
  • Sheet: PET, CPET, PP, PVC, PS, OPS and PLA; max. 1.5 mm
  • Control: B&R industrial PC with 18.5” touch screen

The In-Mould Cutting Advantage

Forming and cutting in the same station ensures perfect alignment between the product and the cutting line, delivering high precision and clean cut edges, especially in the production of PP, PET and PS cups, bowls and containers.

Configuration and Options

The TSR-850/2 base machine is supplied with the standard stacker and can be configured in a TSR-850/3 frame with an optional separate cutting station or a TSR-850/4 frame that also takes a hole punching station. Robot stackers, lid robot stacker, pre-heating and low-level handling conveyors are available as options.

Why INPAK?

Since 2006, INPAK has been a trusted partner in thermoforming technology with more than 500 machines on six continents. Contact us for technical details and a quotation for the TSR-850.

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