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TSR-800 In-Mould Cutting Thermoforming Machine The ideal partner for a sustainable solution

TSR-800 In-Mould Cutting Thermoforming Machine
Name:
:
TSR-800 In-Mould Cutting Thermoforming Machine
Max. Mould Dimensions
:
800 x 580 mm
Cycle Speed Max. (Dry Cycle)
:
75
Max. Sheet Width
:
840 mm
Max. Sheet Thickness (PET, CPET, PP, PVC, PS, OPS, PLA)
:
1,5 mm
Air Pressure
:
6 Bar
Vacuum Pump
:
100 m3/h
Power Consumption
:
25 – 50 kW
Total Installed Power
:
130 – 170 kW
Control Unit
:
B&R Endüstriyel PC
Screen
:
B&R Colorful, 18,5” Touch Screen
Central Lubrication
:
BEKA-MAX - PC Controlled
Software
:
INPAK
Maximum Mould Dimensions
800 mm x 580 mm
Minimum Mould Dimensions
360 mm x 400 mm
TSR-800 In-Mould Cutting Thermoforming Machine
Get Offer Digital Catalog
Unwinder
Chains and Rails
Heaters
Forming Station (In-Mould Cutting)
Hole Punching Station
Cutting Station
Stacker Unit
Scrap Winder
Electrical Unit
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Termoform Bobin Açma

  • Unwinder

    • Roll lifting system – Hydraulic
    • Able to work with double roll
    • Analog controlled, non- stop roll opener
    • Max. roll diameter: 1200 mm

Chains and Rails

  • Servo driven transport chains
  • Sheet edge heaters (Quartz) at infeed
  • JWIS chains
  • Water cooled, aluminum profile chain rails
  • Motorised rail distance adjustment from four points with rotary encoder for measurement
  • Automatic sheet stretching system adjustable on the screen (Especially for PP sheet material)
  • Automatic chain lubrication – (BEKA-MAX) PC controlled
  • Photocell for pre-printed sheet
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Heaters - Isıtıcılar

Heaters

  • Upper heating power: 50 kW
  • Lower heating power: 50 kW
  • Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel – 12 rows – 2 x 50 = 100 kW
  • Infrared temperature measurement on sheet surface
  • Sensor control against sheet sagging
  • Dimensions of trays: L 1760 mm x W 860 mm

Forming Station (In-Mould Cutting)

  • Upper forming depth: 140 mm
  • Lower forming depth: 140 mm
  • 4 Column – Servo motor driven, clamping force: 800 kN
  • Max. mould size: 800 x 580 mm
  • Max. stroke (Upper/ Lower): 150mm/ 150mm
  • Servo driven plug assist on top forming station
  • Forming by air pressure and or vacuum
  • Clamp frame or plug assist with precise stroke adjustment on top and bottom former
  • Motorised mould height adjustment on top forming station
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Flow control sensor for cooling water

Hole Punching Station

  • Platens Stroke (Upper/ Lower): 150mm/ 150mm
  • Servo motor driven, top and bottom independent – Punching force: 500 kN
  • Motorised position adjustment of station with rotary encoder
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Motorised vertical adjustment of top table
  • Vacuum device for hole punching scraps

Cutting Station

  • Platens stroke (Upper/ Lower): 150mm/ 150mm
  • Power of plate heaters: 9 kW
  • Servo motor driven, top and bottom independent clamping force: 600 kN
  • Cutting knife heating (max. 170°C) and isolation plate
  • Motorised X-Y adjustment system with measurement by rotary encoder
  • Motorised position adjustment of station with rotary encoder
  • Motorised precision cutting adjustment on top table by 0,03mm/pulse
  • Tool fixing system with electrical safety interlocks
  • Pneumatically weight balancing system
  • Long-life, special needle bearings, gapless joints
  • System for taking up the play between the adjusting nuts and shafts when machine comes under load.
Sweeper
Servodriven A-B Stacker & Sweeper
Robot Stacker
Lid Robot Stacker
Down Stacker
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Stacker Unit

Sweeper

Sweeping the stacked and counted products from the stacker upper frame walls towards the conveyor.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Servodriven A-B Stacker & Sweeper

Servodriven A-B Stacker & Sweeper

Alternative of the robot stacker for A-B or A-B-C stacking. It enables you having AB stacking inside the upstacker frame walls. “A” product line goes under “B” line with a servo motor driven mechanism. Another servomotor drives the counted stacked products on to the conveyor. A-B or A-B-C stacking is possible with actual forming speeds.

eds.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Robot Stacker

Robot Stacker

Robot stacker is the most flexible option which provides several working modes. This is a good option for A-B stacking, also good for short or small products which are difficult to held in conventional stacker upper frame walls.

Classic working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)

Robot working modes:

  • Pick and place
  • 180° A-B stacking
  • 90° A-B stacking
  • 2-step A-B stacking
  • A-B-C stacking
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Lid Robot Stacker

Lid Robot Stacker

(with Servodriven Upper and Lower Frame)

Lid robot stacker has advantages and it is useful when most of the dedicated products for the machine has round cutting geometries. The system enables having higher stacks. It is also possible to have reduced sheet scrap ratios with “W” cavity placements.

Working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)
  • Round shaped product stacking with lid robot system
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Down Stacker

Down Stacker

Down stacker is an additional feature to standard upward stacking. Down stacker is useful while stacking large and thin products such as fruit liner trays. Such products are not easy to be held in upstacker frame walls. Therefore, down stacker is well suited for these type of products.

Scrap Winder

  • Asynchronous winder motor with electronic torque control
  • Pneumatic discharging system of scrap

Electrical Unit

  • Electrical cabinet and installation to CE standard.
  • High quality electrical and electronic components (SEW, B&R, SIEMENS, MOELLER, OMRON, SCHNEIDER)
  • Air-conditioner for cabinet
TSR-800 In-Mould Cutting Thermoforming Machine

Longer Lifetimes

TSR-800 In-Mould Cutting Thermoforming Machine

Highest Cycle Speeds

TSR-800 In-Mould Cutting Thermoforming Machine

Less Energy Consumption

TSR-800 In-Mould Cutting Thermoforming Machine

Ease of Use

TSR-800 In-Mould Cutting Thermoforming Machine

Increased Availability

TSR-800 In-Mould Cutting Thermoforming Machine: Precision and Efficiency Redefined

The TSR-800 In-Mould Cutting Thermoforming Machine by INPAK is a breakthrough innovation designed for businesses in the plastic packaging industry. With its cutting-edge technology and precision engineering, this advanced thermoforming machine offers unmatched efficiency, making it a top choice for manufacturers aiming to enhance their production processes.

Key Features of the TSR-800 Thermoforming Machine

1. High-Performance Specifications

The TSR-800 In-Mould Cutting Thermoforming Machine stands out with its superior features, including:

  • Maximum Mold Dimensions: 800 x 580 mm, allowing the production of a variety of thermoforming products.
  • Cycle Speed: Up to 75 cycles per minute, ensuring fast and consistent output.
  • Maximum Sheet Width: 840 mm, enabling the use of larger thermoforming plastic sheets.
  • Material Compatibility: PET, CPET, PP, PVC, PS, OPS, PLA, with a maximum sheet thickness of 1.5 mm.

These specifications make the TSR-800 perfect for creating high-quality thermoform packaging solutions, including food, industrial, and custom applications.

2. Advanced In-Mould Cutting Technology

The in-mould cutting feature ensures precise shaping and trimming of products directly within the mold. This innovation minimizes material waste and reduces the need for additional cutting processes, making the TSR-800 Thermoforming Machine an eco-friendly and cost-effective solution for businesses.

Energy Efficiency and Automation

The TSR-800 is engineered with energy efficiency in mind:

  • Power Consumption: 25–50 kW, reducing operational costs without compromising performance.
  • Total Installed Power: 130–170 kW for reliable, uninterrupted operation.
  • Vacuum Pump: With a capacity of 100 m³/hour, it guarantees precise and efficient molding processes.

The B&R Industrial PC control unit, combined with an 18.5-inch B&R Colorful Touch Screen, provides an intuitive and user-friendly interface for real-time monitoring and adjustments. Additionally, the BEKA-MAX PC-controlled lubrication system ensures smooth operation and minimal maintenance.

Applications of the TSR-800 Thermoforming Machine

The TSR-800 In-Mould Cutting Thermoforming Machine is versatile, catering to a wide range of applications, including:

  • Food Packaging: Ideal for producing durable and hygienic thermoformed food packaging solutions.
  • Custom Thermoforming: Tailored designs for unique packaging needs.
  • Industrial Packaging: Reliable and precise solutions for heavy-duty applications.

With its advanced capabilities, the TSR-800 enables manufacturers to meet the growing demand for high-quality thermoforming packaging products.

Why Choose the TSR-800 Thermoforming Machine?

1. Precision and Speed

The TSR-800 ensures fast production cycles without compromising on precision, making it a reliable choice for high-volume manufacturing.

2. Sustainability

Its in-mould cutting technology reduces material waste, aligning with sustainable production goals.

3. Versatility

Compatible with a variety of materials and applications, the TSR-800 caters to the diverse needs of the plastic packaging industry.

The Role of INPAK in Thermoforming Innovation

As a leading thermoforming machine manufacturer, INPAK is committed to delivering innovative and high-performance solutions. The TSR-800 In-Mould Cutting Thermoforming Machine exemplifies this dedication, providing businesses with the tools they need to optimize their production processes.

Conclusion: Transform Your Packaging with the TSR-800

The TSR-800 In-Mould Cutting Thermoforming Machine is more than a machine—it’s a comprehensive solution for manufacturers seeking precision, efficiency, and sustainability in their packaging production. Whether you’re in need of high-speed thermoforming machine for food packaging or advanced custom thermoforming capabilities, the TSR-800 is the ultimate choice.

Contact INPAK today to learn more about how the TSR-800 can revolutionize your packaging processes and set new standards in the thermoforming machine industry.

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