Max. Mould Dimensions
:
800 x 580 mm
Cycle Speed Max. (Dry Cycle)
:
75
Max. Sheet Width
:
840 mm
Max. Sheet Thickness (PET, CPET, PP, PVC, PS, OPS, PLA)
:
1,5 mm
Air Pressure
:
6 Bar
Vacuum Pump
:
100 m3/h
Power Consumption
:
25 – 50 kW
Total Installed Power
:
130 – 170 kW
Control Unit
:
B&R Endüstriyel PC
Screen
:
B&R Colorful, 18,5” Touch Screen
Central Lubrication
:
BEKA-MAX - PC Controlled
Software
:
INPAK
Maximum Mould Dimensions
800 mm x 580 mm
Minimum Mould Dimensions
360 mm x 400 mm
-
Unwinder
- Roll lifting system – Hydraulic
- Able to work with double roll
- Analog controlled, non- stop roll opener
- Max. roll diameter: 1200 mm
Chains and Rails
- Servo driven transport chains
- Sheet edge heaters (Quartz) at infeed
- JWIS chains
- Water cooled, aluminum profile chain rails
- Motorised rail distance adjustment from four points with rotary encoder for measurement
- Automatic sheet stretching system adjustable on the screen (Especially for PP sheet material)
- Automatic chain lubrication – (BEKA-MAX) PC controlled
- Photocell for pre-printed sheet
Heaters
- Upper heating power: 50 kW
- Lower heating power: 50 kW
- Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel – 12 rows – 2 x 50 = 100 kW
- Infrared temperature measurement on sheet surface
- Sensor control against sheet sagging
- Dimensions of trays: L 1760 mm x W 860 mm
Forming Station (In-Mould Cutting)
- Upper forming depth: 140 mm
- Lower forming depth: 140 mm
- 4 Column – Servo motor driven, clamping force: 800 kN
- Max. mould size: 800 x 580 mm
- Max. stroke (Upper/ Lower): 150mm/ 150mm
- Servo driven plug assist on top forming station
- Forming by air pressure and or vacuum
- Clamp frame or plug assist with precise stroke adjustment on top and bottom former
- Motorised mould height adjustment on top forming station
- Pneumatic weight balancing system
- Long-life, special needle bearings, gapless joints
- Flow control sensor for cooling water
Hole Punching Station
- Platens Stroke (Upper/ Lower): 150mm/ 150mm
- Servo motor driven, top and bottom independent – Punching force: 500 kN
- Motorised position adjustment of station with rotary encoder
- Pneumatic weight balancing system
- Long-life, special needle bearings, gapless joints
- Motorised vertical adjustment of top table
- Vacuum device for hole punching scraps
Cutting Station
- Platens stroke (Upper/ Lower): 150mm/ 150mm
- Power of plate heaters: 9 kW
- Servo motor driven, top and bottom independent clamping force: 600 kN
- Cutting knife heating (max. 170°C) and isolation plate
- Motorised X-Y adjustment system with measurement by rotary encoder
- Motorised position adjustment of station with rotary encoder
- Motorised precision cutting adjustment on top table by 0,03mm/pulse
- Tool fixing system with electrical safety interlocks
- Pneumatically weight balancing system
- Long-life, special needle bearings, gapless joints
- System for taking up the play between the adjusting nuts and shafts when machine comes under load.
Sweeper
Sweeping the stacked and counted products from the stacker upper frame walls towards the conveyor.
Servodriven A-B Stacker & Sweeper
Alternative of the robot stacker for A-B or A-B-C stacking. It enables you having AB stacking inside the upstacker frame walls. “A” product line goes under “B” line with a servo motor driven mechanism. Another servomotor drives the counted stacked products on to the conveyor. A-B or A-B-C stacking is possible with actual forming speeds.
eds.
Robot Stacker
Robot stacker is the most flexible option which provides several working modes. This is a good option for A-B stacking, also good for short or small products which are difficult to held in conventional stacker upper frame walls.
Classic working modes:
- Classic sweeper mode
- Classic A-B stacking mode (A-B within upstacker frame walls)
Robot working modes:
- Pick and place
- 180° A-B stacking
- 90° A-B stacking
- 2-step A-B stacking
- A-B-C stacking
Lid Robot Stacker
(with Servodriven Upper and Lower Frame)
Lid robot stacker has advantages and it is useful when most of the dedicated products for the machine has round cutting geometries. The system enables having higher stacks. It is also possible to have reduced sheet scrap ratios with “W” cavity placements.
Working modes:
- Classic sweeper mode
- Classic A-B stacking mode (A-B within upstacker frame walls)
- Round shaped product stacking with lid robot system
Down Stacker
Down stacker is an additional feature to standard upward stacking. Down stacker is useful while stacking large and thin products such as fruit liner trays. Such products are not easy to be held in upstacker frame walls. Therefore, down stacker is well suited for these type of products.
Scrap Winder
- Asynchronous winder motor with electronic torque control
- Pneumatic discharging system of scrap
Electrical Unit
- Electrical cabinet and installation to CE standard.
- High quality electrical and electronic components (SEW, B&R, SIEMENS, MOELLER, OMRON, SCHNEIDER)
- Air-conditioner for cabinet
Longer Lifetimes
Highest Cycle Speeds
Less Energy Consumption
Ease of Use
Increased Availability
