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TS-1000 Thermoforming Machine The ideal partner for a sustainable solution

TS-1000 Thermoforming Machine
Name:
:
TS-1000 Thermoforming Machine
Max. Mould Dimensions
:
1000 x 750 mm
Cycle Speed Max. (Dry Cycle)
:
70
Max. Sheet Width
:
1040 mm
Max. Sheet Thickness (PET, CPET, PP, PVC, PS, OPS, PLA)
:
1,5 mm
Air Pressure
:
6 Bar
Vacuum Pump
:
200 m3/h
Power Consumption
:
40– 75 kW
Total Installed Power
:
190 – 220 kW
Control Unit
:
B&R Industrial PC
Screen
:
B&R Colorful, 18,5” Touch Screen
Central Lubrication
:
BEKA-MAX - PC Controlled
Software
:
İNPAK
Maximum Mould Dimensions
1000 mm x 750 mm
Minimum Mould Dimensions
500 mm x 480 mm
TS-1000 Thermoforming Machine
Get Offer Digital Catalog
Unwinder
Chains and Rails
Heaters
Forming Station
Hole Punching Station
Cutting Station
Stacker Unit
Scrap Winder
Electrical Unit
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Termoform Bobin Açma

Unwinder

  • Roll lifting system – Hydraulic
  • Able to work with double roll
  • Analog controlled, non- stop roll opener
  • Max. roll diameter: 1200 mm

Chains and Rails

  • Servo driven transport chains
  • Sheet edge heaters (Quartz) at infeed
  • JWIS chains
  • Water cooled, aluminum profile chain rails
  • Motorised rail distance adjustment from four points with rotary encoder for measurement
  • Automatic sheet stretching system adjustable on the screen (Especially for PP sheet material)
  • Automatic chain lubrication – (BEKA-MAX) PC controlled
  • Photocell for pre-printed sheet

Heaters

  • Upper heating power: 90 kW
  • Lower heating power: 90 kW
  • Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel – 15 rows – 2 x 90 = 180 kW
  • Infrared temperature measurement on sheet surface
  • Sensor control against sheet sagging
  • Dimensions of trays: L 2260 mm x W 1060 mm

Forming Station

  • Upper forming depth: 140 mm
  • Lower forming depth: 140 mm
  • 4 Column – Servo motor driven, clamping force: 600 kN
  • Max. mould size: 1000 x 750 mm
  • Max. stroke (Upper/ Lower): 150mm/ 150mm
  • Servo driven plug assist on top forming station
  • Forming by air pressure and or vacuum
  • Tool fixing system with electrical safety interlocks
  • Clamp frame or plug assist with precise stroke adjustment on top and bottom former
  • Motorised mould height adjustment on top forming station
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints

Hole Punching Station

  • Platens Stroke (Upper/ Lower): 150mm/ 150mm
  • Servo motor driven, top and bottom independent – Punching force: 600 kN
  • Motorised position adjustment of station with rotary encoder
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Motorised vertical adjustment of top table
  • Vacuum device for hole punching scraps

Cutting Station

  • Platens stroke (Upper/ Lower): 150mm/ 150mm
  • Power of plate heaters: 14 kW
  • Servo motor driven, top and bottom independent clamping force: 800 kN
  • Cutting knife heating (max. 170°C) and isolation plate
  • Motorised X-Y adjustment system with measurement by rotary encoder
  • Motorised position adjustment of station with rotary encoder
  • Motorised precision cutting adjustment on top table by 0,03mm/pulse
  • Tool fixing system with electrical safety interlocks
  • Pneumatically weight balancing system
  • Long-life, special needle bearings, gapless joints
  • System for taking up the play between the adjusting nuts and shafts when machine comes under load.
Sweeper
Servodriven A-B Stacker & Sweeper
Robot Stacker
Lid Robot Stacker
Down Stacker
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Stacker Unit

Sweeping the stacked and counted products from the stacker upper frame walls towards the conveyor.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Servodriven A-B Stacker & Sweeper

Servodriven A-B Stacker & Sweeper

Alternative of the robot stacker for A-B or A-B-C stacking. It enables you having AB stacking inside the upstacker frame walls. “A” product line goes under “B” line with a servo motor driven mechanism. Another servomotor drives the counted stacked products on to the conveyor. A-B or A-B-C stacking is possible with actual forming speeds.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Robot Stacker

Robot Stacker

Robot stacker is the most flexible option which provides several working modes. This is a good option for A-B stacking, also good for short or small products which are difficult to held in conventional stacker upper frame walls.

Classic working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)

Robot working modes:

  • Pick and place
  • 180° A-B stacking
  • 90° A-B stacking
  • 2-step A-B stacking
  • A-B-C stacking
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Lid Robot Stacker

Lid Robot Stacker

(with Servodriven Upper and Lower Frame)

Lid robot stacker has advantages and it is useful when most of the dedicated products for the machine has round cutting geometries. The system enables having higher stacks. It is also possible to have reduced sheet scrap ratios with “W” cavity placements.

Working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)
  • Round shaped product stacking with lid robot system
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Down Stacker

Down Stacker

Down stacker is an additional feature to standard upward stacking. Down stacker is useful while stacking large and thin products such as fruit liner trays. Such products are not easy to be held in upstacker frame walls. Therefore, down stacker is well suited for these type of products.

Scrap Winder

  • Asynchronous winder motor with electronic torque control
  • Pneumatic discharging system of scrap

Electrical Unit

  • Electrical cabinet and installation to CE standard.
  • High quality electrical and electronic components (SEW, B&R, SIEMENS, MOELLER, OMRON, SCHNEIDER)
  • Air-conditioner for cabinet
TS-1000 Thermoforming Machine

Longer Lifetimes

TS-1000 Thermoforming Machine

Highest Cycle Speeds

TS-1000 Thermoforming Machine

Less Energy Consumption

TS-1000 Thermoforming Machine

Ease of Use

TS-1000 Thermoforming Machine

Increased Availability

TS-1000 Thermoforming Machine: Excellence in Thermoform Packaging

The TS-1000 Thermoforming Machine by INPAK is designed to set new standards in the plastic packaging industry. Engineered for businesses seeking reliability, speed, and precision, this advanced thermoforming packaging machine seamlessly integrates cutting-edge technology with exceptional performance, making it a top choice for high-volume production needs.

High-Performance Specifications for Advanced Production

The TS-1000 Thermoforming Machine offers unmatched flexibility and precision, ensuring superior results across a wide range of thermoforming packaging applications. Key specifications include:

  • Maximum Mold Dimensions: 1000 x 750 mm, accommodating larger and more complex packaging designs.
  • Cycle Speed (Dry Cycle): Up to 70 cycles per minute for fast and consistent output.
  • Maximum Sheet Width: 1040 mm, perfect for larger thermoforming plastic sheets.
  • Material Compatibility: PET, CPET, PP, PVC, PS, OPS, PLA, supporting diverse production needs with a maximum sheet thickness of 1.5 mm.

This versatile thermoforming machine is ideal for producing a wide variety of thermoforming products, from thermoform packaging for food to industrial-grade plastic components.

Energy Efficiency and Robust Power

The TS-1000 Thermoforming Machine is designed with energy efficiency in mind. Key power specifications include:

  • Power Consumption: 40–75 kW, optimized for cost-effective long-term use.
  • Total Installed Power: 190–220 kW, ensuring reliable and continuous operation.
  • Vacuum Pump Capacity: 200 m³/h, enhancing accuracy and efficiency in vacuum forming machine processes.

Advanced Technology for Seamless Operation

The TS-1000 features a B&R Industrial PC as its control unit, providing superior automation and operational reliability. The 18.5-inch B&R Colorful Touch Screen allows for intuitive monitoring and adjustments, enhancing user experience. The centralized lubrication system, powered by BEKA-MAX, ensures smooth operation and reduces maintenance requirements.

Why Choose INPAK for Thermoforming Machines?

As a leading thermoforming machine manufacturer, INPAK is dedicated to delivering advanced solutions for the plastic packaging industry. From custom thermoforming to industrial-scale production, our machines are tailored to meet the most demanding requirements. The TS-1000 exemplifies our commitment to energy efficiency, innovation, and user-friendly design.

Transform Your Business with the TS-1000

The TS-1000 Thermoforming Machine is more than a piece of equipment—it’s a solution designed to elevate your production capabilities. Whether you need a large vacuum forming machine for industrial applications or a high-speed thermoforming packaging machine for food products, the TS-1000 delivers unparalleled performance and reliability.

Choose INPAK for your thermoforming needs and experience the future of plastic packaging technology. Contact us today to learn more about how the TS-1000 can revolutionize your business.

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