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TSG-1000 Thermoforming Machine The ideal partner for a sustainable solution

TSG-1000 Thermoforming Machine
Name
:
TSG-1000 Thermoforming Machine
Max. Mould Dimensions
:
1000 x 850 mm
Max. Forming Depth
:
135 mm
Cycle Speed Max. (Dry Cycle)
:
70 cycles/min
Max. Sheet Width
:
1040 mm
Max. Sheet Thickness (PET, CPET, PP, PVC, PS, OPS, PLA)
:
1.5 mm
Air Pressure
:
6 bar
Vacuum Pump
:
200 m³/h
Power Consumption
:
40 – 75 kW
Total Installed Power
:
190 – 220 kW
Control Unit
:
B&R Industrial PC
Screen
:
B&R Colourful, 18.5” Touch Screen
Central Lubrication
:
BEKA-MAX - PC Controlled
Software
:
INPAK
Maximum Mould Dimensions
1000 mm x 850 mm
Minimum Mould Dimensions
500 mm x 480 mm
TSG-1000 Thermoforming Machine
Get Offer Digital Catalog
Unwinder
Chains and Rails
Heaters
Forming Station
Hole Punching Station
Cutting Station
Stacker Unit
Scrap Winder
Electrical Unit
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Termoform Bobin Açma

Unwinder

  • Roll lifting system – Hydraulic (Optional)
  • Able to work with double roll
  • Analog controlled, non-stop roll opener
  • Max. roll diameter: 1200 mm
  • Pre-heating system with hot air circulation, 25 m storage (Optional)

Chains and Rails

  • Servo-driven chain pulling system with high precision
  • Sheet edge heaters (Quartz) before both rails
  • JWIS chains on water-cooled 6082 aluminium profile chain rails
  • Motorised rail distance adjustment from 4 points with rotary encoder for measurement
  • 5th rail adjustment motor before the cutting station – for TSG-1000/4 only (Optional)
  • Automatic sheet stretching system adjustable on the screen (especially for PP sheet)
  • Automatic chain lubrication – PC controlled (BEKA-MAX)
  • Photocell for pre-printed sheet (Optional)

Heaters

  • Elstein ceramic top and bottom heaters in AISI-304 stainless steel trays, individually adjustable line by line
  • Standard: 15 heating lines – 2 x 101.3 = 206.6 kW
  • Black ceramic heaters – 15 lines (Optional)
  • Infrared temperature measurement on sheet surface
  • Sensor control against sheet sagging
  • Heater tray dimensions: L 2625 mm x W 1060 mm

Forming Station

  • 4 column – servo motor driven, clamping force: 700 kN
  • Max. mould size: 1000 x 850 mm
  • Max. forming depth: 135 mm
  • Individual motion, max. stroke (lower/upper): 150 mm / 150 mm
  • Pneumatic plug assist system with precise, fine stroke adjustment on top and bottom
  • Servo-driven plug assist on top former (Optional)
  • Servo-driven plug assist on bottom former (Optional)
  • Forming by air pressure and/or vacuum
  • Quick mould fixture system with electrical switches
  • Fully automatic mould height adjustment on top former
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Flow control sensor for cooling water
  • System for taking up the play of the adjustment bolts
  • Mould centring system with pistons
TSR-800 Thermoforming Machine – Thermoforming Machine Manufacturing – Thermoforming Machine Production – Plastic Packaging Machine – Food Packaging Machine

Hole Punching Station

  • Optional station – for TSG-1000/4 only
  • Servo motor driven, clamping force: 600 kN
  • Individual motion, max. stroke (lower/upper): 150 mm / 150 mm
  • Motorised precision vertical adjustment on top body
  • Motorised position adjustment of station with rotary encoder
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Vacuum device for hole punching scraps (Optional)
  • System for taking up the play of the adjustment bolts

Cutting Station

  • Servo motor driven, clamping force: 800 kN
  • Individual motion, max. stroke (lower/upper): 150 mm / 150 mm
  • Motorised precision cutting adjustment on top body by 0.03 mm/pulse
  • Cutting knife heating (max. 150 °C) and cooling plate
  • Motorised X-Y tool adjustment system with rotary encoder
  • Motorised position adjustment of station with rotary encoder
  • Quick tool fixture system with electrical switches
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • System for taking up the play of the adjustment bolts (very important for long knife life)
Sweeper
Servodriven A-B Stacker & Sweeper
Robot Stacker
Lid Robot Stacker
Down Stacker
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Stacker Unit

Sweeper Sweeping the stacked and counted products from the stacker upper frame walls towards the conveyor with a servo-driven sweeper.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Servodriven A-B Stacker & Sweeper

Servodriven A-B Stacker & Sweeper Alternative of the robot stacker for A-B or A-B-C stacking. It enables A-B stacking inside the upstacker frame walls. “A” product line goes under “B” line with a servo motor driven mechanism. Another servomotor drives the counted stacked products on to the conveyor. A-B or A-B-C stacking is possible with actual forming speeds.

INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Robot Stacker

Robot Stacker Robot stacker is the most flexible option which provides several working modes. This is a good option for A-B stacking, also good for short or small products which are difficult to hold in conventional stacker upper frame walls. Classic working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)

Robot working modes:

  • Pick and place
  • 180° A-B stacking
  • 90° A-B stacking
  • 2-step A-B stacking
  • A-B-C stacking
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Lid Robot Stacker

Lid Robot Stacker (with Servodriven Upper and Lower Frame) Lid robot stacker is useful when most of the products dedicated to the machine have round cutting geometries. The system enables higher stacks. It is also possible to reduce sheet scrap ratios with “W” cavity placements. Working modes:

  • Classic sweeper mode
  • Classic A-B stacking mode (A-B within upstacker frame walls)
  • Round shaped product stacking with lid robot system
INPAK Makine - Termoform Makine Üreticisi - INPAK Machine - Thermoforming Machine Manufacturer - Down Stacker

Down Stacker Down stacker is an additional feature to standard upward stacking. It is useful while stacking large and thin products such as fruit liner trays, which are not easy to hold in upstacker frame walls.

Scrap Winder

  • Asynchronous winder motor with electronic torque control
  • Pneumatic discharging system of scrap

Electrical Unit

  • Electrical cabinet and installation according to CE norms
  • High quality electrical and electronic components (B&R, SEW, SIEMENS, MOELLER, OMRON, SCHNEIDER)
  • Air-conditioner for cabinet
TSG-1000 Thermoforming Machine

Longer Lifetimes

TSG-1000 Thermoforming Machine

Highest Cycle Speeds

TSG-1000 Thermoforming Machine

Less Energy Consumption

TSG-1000 Thermoforming Machine

Ease of Use

TSG-1000 Thermoforming Machine

Increased Availability

Inpak – TS-1000 – Thermoforming Machine – Thermoforming Machines – Thermoforming Machine Prices – Thermoforming Machine Manufacturing – Thermoforming Machine Production
Inpak – TS-1000 – Thermoforming Machine – Thermoforming Machines – Thermoforming Machine Prices – Thermoforming Machine Manufacturing – Thermoforming Machine Production

TSG-1000 Thermoforming Machine

The TSG-1000 Thermoforming Machine belongs to INPAK’s large-format TSG series: a servo-driven thermoforming machine with a 1000 x 850 mm mould area. The large mould area allows more cavities per cycle and increases efficiency in high-volume packaging production.

Key Technical Features

  • Max. mould dimensions: 1000 x 850 mm
  • Max. forming depth: 135 mm
  • Max. speed: 70 cycles/min (dry cycle)
  • Forming station: 4 column, servo motor driven, 700 kN clamping force
  • Cutting station: servo motor driven, 800 kN clamping force
  • Heaters: 15 lines, 2 x 101.3 = 206.6 kW ceramic heaters
  • Sheet: PET, CPET, PP, PVC, PS, OPS and PLA; max. 1.5 mm thickness and 1040 mm width
  • Control: B&R industrial PC with 18.5” touch screen

Large Format, High Output

Heater trays with a length of 2625 mm and a 1000 x 850 mm mould area let manufacturers working with multi-cavity tools produce more parts in every cycle. Servo-driven stations and fully automatic mould height adjustment ensure precise, repeatable production even with large tools.

Configuration and Options

The machine is available as TSG-1000/3 with forming, cutting and standard stacker stations, or as the 4-station TSG-1000/4 frame that also takes a hole punching station. Options such as hydraulic roll lifting, a pre-heating system with 25 m storage, black ceramic heaters, servo-driven plug assist, robot stackers and low-level handling conveyors let you configure it to your needs.

Applications

Ideal for high-volume production of food packaging, disposable containers, trays, lids and industrial packaging.

Why INPAK?

Since 2006, INPAK has been a trusted partner in thermoforming technology, with more than 500 machines on six continents. Contact us for technical information and a quotation for the TSG-1000.

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